EnglishManufacturing Facilities & QC Laboratory
Standardized extraction lines, vacuum concentration systems, and precision analytical testing labs under ISO & GMP compliance.
Industrial Scale Botanical Extraction & Processing
BKYULA Biotech Co., Ltd. operates state-of-the-art manufacturing facilities engineered for high-yield, pure, and standardized natural ingredient production. With over 15 years of industry-leading technical expertise, our extraction, concentration, drying, and grinding suites operate under strict ISO 9001, ISO 22000, and HACCP guidelines.
Our complete closed-loop manufacturing guarantees full batch traceability, minimal active compound degradation, and zero environmental contamination, meeting the exact compliance demands of international pharmaceutical, nutritional supplement, and cosmetic brand partners.
Our Complete Manufacturing Flow
Every single batch moves through structured, documented stages to deliver consistent potency, particle size, and stability.
Extract
Concentration
Drying
Smashing
Mixing
Finished Product
Main Production Equipment
High-capacity food-grade stainless steel equipment ensuring maximum botanical purity, high extraction yield, and rigorous hygiene.
Extract Tank
Industrial multi-stage dynamic extraction tanks equipped with precise temperature, pressure, and solvent ratio regulators.
Concentrating Tank
Vacuum-based low-temperature evaporator preserving delicate bioactive phytochemicals from thermal degradation.
Smash Machine
High-efficiency micronizing pulverizer capable of yielding consistent mesh sizes from 80 to 200 mesh without heat buildup.
Industrial Mixer
V-type and ribbon industrial mixers delivering uniform dispersion for OEM formulations, vitamin premixes, and botanical blends.
Drying Oven
Constant-temperature forced-air drying chambers calibrated for precise moisture dissipation and loss-on-drying standards.
Storage Tank
Hermetically sealed intermediate storage containers with sanitary CIP cleaning loops for safe liquid transfer.
Drying Tower System
Rapid spray drying line ensuring instant water solubility, free-flowing powder bulk density, and zero clumping.
Cleanroom Packing Station
Positive-pressure HEPA filtered environment for sanitary drum and foil-bag packaging under strict QC inspection.
Quality Control Laboratory Instruments
Every lot undergoes comprehensive chemical, physical, and microbiological verification before release. Our in-house QC laboratory utilizes industry-benchmark analytical instruments.
HPLC System (High Performance Liquid Chromatography)
Accurate quantification of active markers, polyphenols, ginsenosides, sulforaphane, and purity confirmation.
HPLC Unit II
Dedicated high-throughput unit for parallel sample analysis, solvent residue detection, and continuous batch monitoring.
UV-Vis Spectrophotometer
Precision photometric quantification for total flavonoids, polysaccharides, and color stability benchmarking.
UV Spectrophotometer II
Dual-channel spectrophotometer for rapid validation of pre-shipment raw materials and batch uniformity tests.
Precision Analytical Balance
High-sensitivity 0.0001g analytical balance ensuring exact weight formulations and calibration standards.
Microbial Incubator
Strict incubation and bio-burden testing covering Total Plate Count, Yeast & Mold, E. coli, and Salmonella.
Clean Bench (Laminar Flow)
Class 100 laminar flow workbench providing sterile conditions for microbiological assays and plate inoculations.
High Pressure Autoclave
Medical-grade steam sterilization chamber ensuring microbial culture medium and testing glassware are entirely sterile.
Lab Precision Drying Oven
Rigorous loss-on-drying (LOD) and ash-testing apparatus adhering to USP, EP, and FCC international standards.
Ready to Partner with a Certified Manufacturer?
Whether you require standard botanical extracts, customized mesh grades, or private-label formulations, BKYULA Biotech Co., Ltd. provides comprehensive technical dossiers, COAs, and competitive commercial pricing.