Manufacturing Facility & QC Laboratory | BKYULA Biotech Co., Ltd.

Standardized Manufacturing Infrastructure

World-Class Extraction Lines & Precision Analytical Controls

At BKYULA Biotech Co., Ltd., we combine cutting-edge industrial botanical processing technology with stringent quality assurance standards. From raw herb reception to finished powder packaging, each process is strictly managed under ISO 9001:2015, ISO 22000, HACCP, and GMP-compliant criteria.

Our extraction workshop operates modern multi-function stainless steel extraction tanks, low-temperature vacuum concentration units, spray drying towers, and continuous particle micronization systems. Every single batch is independently audited by our in-house QC laboratory equipped with HPLC, UV spectrophotometry, and clean microbiology testing suites.

Onsite SGS-Verified Infrastructure

GMP-Compliant Clean Workstations

Real-Time Electronic Batch Logging

Validated COA Release Protocol

BKYULA Biotech Extraction Facility Overview

Xi'an Production Base & Extraction Workshop Engineered for standardized plant active ingredients, feed additives & food powders

End-to-End Control

Standardized 6-Step Extraction Workflow

A closed-loop manufacturing flow guarantees active ingredient retention, uniform granule mesh distribution, and complete batch traceability.

01

Extract

Multi-stage water or hydro-alcoholic extraction with digital temperature & reflux controls.

02

Concentration

Low-temperature vacuum evaporation preserving heat-sensitive active constituents.

03

Drying

Spray and vacuum drying towers delivering instantly water-soluble, flowable powders.

04

Smashing

High-speed pulverization and vibrating sieving customizable to 80-200 mesh particle targets.

05

Mixing

Three-dimensional cone mixing ensuring lot-to-lot homogeneity and custom formula blending.

06

Finished Product

Hermetic double-bag packaging in clean-zone cleanrooms with tamper-evident drum sealing.

Workshop Machinery

Advanced Production Line Equipment

Industrial machinery deployed across our extraction workshops, engineered to handle multi-ton commercial capacities while maintaining batch precision.

Extraction Workshop

Extract Tank

Sanitary SUS304/SUS316 stainless steel dynamic extraction tanks equipped with vapor condenser recovery systems.

Evaporation Line

Concentrating Tank

Single and multi-effect falling film vacuum evaporators preventing thermal degradation of active ingredients.

Milling Unit

Smash Machine

Continuous-feed mechanical pulverizer with water cooling jackets for ultra-fine particle size distribution.

Formulation Suite

Mixer

High-efficiency ribbon & double cone blenders designed for uniform powder dispersion without cross-contamination.

Dehydration Area

Drying Oven

Constant-temperature forced-air drying chambers providing strict residual moisture controls prior to milling.

Storage Facility

Storage Tank

Food-grade sanitary liquid extract storage tanks with nitrogen purging seals and automated level indicators.

Facility Area

Main Processing Line

Centrally controlled pipeline systems ensuring sterile liquid transfer and clean-in-place (CIP) operations.

Production Center

Plant Extract Base

Scalable manufacturing workshops operating under rigorous environmental, health, and worker safety protocols.

Assurance & Testing

Analytical Quality Control Laboratory

Equipped with analytical instruments to perform standardized assays, heavy metal quantification, pesticide screening, and microbiological assays before shipping.

High Performance Liquid Chromatography HPLC

Active Assay

HPLC System I

High-Performance Liquid Chromatography for precise quantitative assay of botanical marker active compounds.

Active Assay

HPLC System II

Dedicated parallel chromatography workstation expediting fast batch release and third-party validation tests.

Photometry

UV Spectrophotometer

Ultraviolet-visible spectrophotometric analysis for total polyphenols, polysaccharides, and flavonoids assay.

Photometry

UV Station II

Secondary optical wavelength verification ensuring reliable reproducibility on bulk product runs.

Metrology

Analytical Balance

Four-decimal high-precision micro-balances calibrated periodically for analytical chemical preparation.

Microbiology

Incubator

Constant temperature bacterial and fungal culture incubators for total aerobic plate counts and pathogen checks.

Sterility

Clean Table

ISO Class 5 laminar airflow clean bench protecting microbiological testing from environmental cross-contamination.

Sterilization

Autoclave

High-pressure steam sterilization units ensuring reliable preparation of sterile microbial culture media.

Physical Testing

Laboratory Drying Oven

Precision loss-on-drying (LOD) and moisture determination instruments verifying shelf-life stability.

Procure Verified Ingredients Directly from BKYULA Biotech

Inquire today to receive our comprehensive plant extract and feed additive product catalog, detailed specifications, Certificate of Analysis (COA) templates, and factory audit documentation.

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